From production planning to finished goods.
BOM, production planning, batch tracking, QC and inventory for textile, engineering and FMCG manufacturers.
Each module is a real working area — not a marketing tile. Select one to see the screen, the job it does, and what ships with it.
| Item | Version | Parts | Std cost | Status |
|---|---|---|---|---|
| Pump housing FG-1042 | v3.2 | 14 | ₹2,840 | Approved |
| Motor shaft SA-218 | v1.8 | 6 | ₹640 | Approved |
| Gear assembly SA-305 | v2.0 | 11 | ₹1,920 | In review |
| Valve body FG-1107 | v4.1 | 18 | ₹3,460 | Draft |
| Bracket kit FG-0988 | v2.4 | 9 | ₹410 | Cost alert |
Multi-level bill of materials with routing and standard costing.
Capture → route → run → measure. This is the operating loop your team will live in — not a slide about 'digital transformation'.
Multi-level bill of materials with routing and standard costing.
Work orders, capacity view and material availability check.
Real-time production capture, downtime and operator productivity.
Inline and final QC with parameter-wise result capture.
Raw material, WIP and finished-goods stock across warehouses.
5 modules, one shared record. Start with the one that hurts most and switch on the rest when you are ready.
| Item | Version | Parts | Std cost | Status |
|---|---|---|---|---|
| Pump housing FG-1042 | v3.2 | 14 | ₹2,840 | Approved |
| Motor shaft SA-218 | v1.8 | 6 | ₹640 | Approved |
| Gear assembly SA-305 | v2.0 | 11 | ₹1,920 | In review |
| Valve body FG-1107 | v4.1 | 18 | ₹3,460 | Draft |
| Bracket kit FG-0988 | v2.4 | 9 | ₹410 | Cost alert |
Multi-level bill of materials with routing and standard costing.
Work orders, capacity view and material availability check.
Real-time production capture, downtime and operator productivity.
| Lot | Item | Parameter | Result | Status |
|---|---|---|---|---|
| LOT-5521 | Pump housing | Bore dia (mm) | 42.01 | Pass |
| LOT-5522 | Valve body | Pressure test | 16 bar | Pass |
| LOT-5518 | Gear assembly | Backlash (mm) | 0.14 | Fail |
| LOT-5523 | Motor shaft | Surface finish | Ra 0.8 | Hold |
| LOT-5524 | Bracket kit | Coating thickness | 62 micron | Sampling |
Inline and final QC with parameter-wise result capture.
| Item | Type | Warehouse | Qty | Status |
|---|---|---|---|---|
| MS sheet 2 mm | RM | Bhosari RM store | 1.8 t | Low |
| Aluminium ingot | RM | Bhosari RM store | 6.2 t | OK |
| Pump housing | WIP | CNC line | 380 pcs | In process |
| Valve body | FG | Chakan FG store | 1,240 pcs | Ready |
| Gear assembly | FG | Chakan FG store | 96 pcs | Reserved |
Raw material, WIP and finished-goods stock across warehouses.
Manufacturing OS is configured per format — the screens, masters and reports change with the way you operate.
Three ordinary situations your team handles every week — how they go today, and how they go once the system is live.
The planner calls stores to ask what is in stock, issues a paper job card, and the shortage shows up after the machine is set.
Production Planning checks material availability against the BOM & Costing record and the capacity view before the work order is released to the shop floor schedule.
The result goes into the QC register, but the batch has already moved to the FG store and is on a dispatch list.
Quality Control logs the non-conformance on the batch, Inventory & FG holds it from dispatch, and Shop Floor records the rework against the same work order.
Someone digs through issue slips, production sheets and QC files for a day to piece together one batch's history.
Batch traceability in Inventory & FG shows the RM lots, operations and QC results behind the FG batch, and the COA comes from Quality Control.
Manufacturing OS shares its record with the rest of Extraaaz and hands off cleanly to the tools you keep.
Print batch and pallet labels at the line and scan them at issue, receipt and dispatch.
Confirmed sales orders become work orders, so make-to-order starts from real demand.
RM receipt, FG put-away and pick for dispatch run on the same stock as production.
Business Operations Finance picks up consumption and FG costs and raises GST-ready invoices.
Finished goods move into transport planning and POD without retyping the dispatch.
Connect your own planning sheets, dashboards or customer portals to work orders and stock.
Plan, make, check and stock in one system — BOM, work orders, shop floor, QC and finished goods, without a production Excel that nobody trusts.
Manufacturing OS gives production, planning and shop-floor teams a single system for the entire make-to-stock or make-to-order lifecycle. Model BOMs, plan production, capture shop-floor progress, run QC and connect the finished goods store back to sales and dispatch.
If this list feels familiar, the product is for you. If it does not, skip it — we would rather you not buy the wrong OS.
Engineering has a version, stores has another, costing has a third. A change on the floor never makes it back.
Work orders are issued on paper. Material shortage is discovered after the machine is set.
Operators fill a sheet at the end of the shift. Downtime and rejects are negotiated, not recorded.
Parameters, sampling and non-conformance live in registers. Traceability is a search through files.
What you plan to make is what stores issue and what costing uses.
You do not start a job the stores cannot feed or the line cannot absorb.
Output, downtime, reject and COA sit on the same batch as RM and FG stock.
Multi-level BOM, routing, and operation-wise capture.
Batch traceability, QC parameters, yield.
Style, process stages, and FG that sales can actually promise.
RM / WIP / FG, QC and dispatch sitting next to Retail or distribution.
Not a fit: Manufacturing OS is not a full CAD/PLM suite or a shop-floor PLC layer. It is the operating system between planning, people and stock. Heavy MES on the machine itself is a separate conversation.
This is the working surface — not a feature dump. If a line does not match how you operate, tell us in the evaluation form. We would rather configure less.
Versioned bills, routing, standard cost.
Create, release, material check, schedule.
What the line can take this week, not last month’s plan.
Operation complete, downtime, reject, rework.
Parameters, sampling, NCR, COA.
From RM lot to FG dispatch.
Stores that match the order, not a parallel inventory tool.
Finished goods that logistics or retail can actually ship.
Software fails when only the owner saw the demo. This is the day-one job for the people who will live in it.
Issue work the factory can actually run.
Issue against the order, receive FG against the order.
Capture the shift without a second register.
Results on the batch, not in a drawer.
Yield, overdue jobs, and FG available to promise.
There is no anonymous credit-card signup. Book a demo or send an enquiry, and our team configures your workspace around how you actually operate.
Tell us how you operate. A product specialist walks you through the OS on your own workflows and sizes the plan to your volume.
Our team sets up your sites, roles and first workflow, then hands you a workspace that is ready to use — not a blank screen.
Operators, supervisors and finance get short, role-based sessions. No six-month classroom. The system should feel like their job, not a new one.
Start with one site or one workflow. Add modules, locations and users once the first loop is trusted.
Starter, Growth and Enterprise are packaged around locations, modules and support. Exact commercials come after we see your volume. No invented rupee figures on this page.
Single location getting off spreadsheets.
Multi-location teams that need the full operating loop.
Groups that need SSO, audit, and a named success lead.
Tell us how you operate and a product specialist will walk you through Manufacturing OS — no slideshow, no credit card. Prefer to ask a question first? Send an enquiry instead.
Have a general question? Send an enquiry.
Every Extraaaz product shares the same customer, item and finance record.
Book a walkthrough with our team on your own workflows, or send us an enquiry about plans, rollout and pricing for your volume.